Alfa Romeo 166 (2004-2007) Fuse Diagram

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Alfa Romeo 166 (2004-2007)

Checking and Replacing Fuses

The fuse is a protective device for the electric system: it comes into action (i.e. it cuts off) mainly due to a fault or improper action on the system. When a device does not work, check the efficiency of its fuse. The conductor element must be intact; if not, replace the fuse with one of the same amp rating (same colour).

Note

  • Before replacing a fuse, make sure the ignition key has been removed and that all the other services are switched off and/or disengaged.
  • Never replace a damaged fuse with anything other than an intact fuse.
  • Never replace a fuse with another with a higher amp rating; DANGER OF FIRE.
  • If a fuse blows again, contact an Alfa Romeo Authorised Service.

This model is fitted with three junction units: one (1) located underneath the dashboard to the left of the steering column, one (2) located in the engine compartment and a third (3) in the boot. In addition, the power supplies coming from the battery are protected by MAXIFUSES located on the actual battery (4).

Fuse Box Location


Passenger Compartment Fuse Box Diagram

The fuses for the main devices are located in a control unit under the dashboard, to the left of the steering column. Access to it is gained slackening the knob (A) and lowering the panel (B). In the upper part of the control unit there is a pincer (C) for removing fuses.

Passenger Compartment Fuse Box Location

Passenger Compartment Fuse Box Diagram

AFunction
115Brake Lights, IGE Control Unit, Brake Depressed Light Control Signal, Control Panel, Direction Indicators (Steering Column Switch Unit), Exterior Lights Control
210Air Bag Control Unit, Gearshift Lever
35Sun Roof, Rear Socket, Seats
415Radio
510Mobile Phone, Glove Compartment Light, Cruise Control, Gear Lever Panel (CAE), Light Dimmer, Door Opening Receiver, Heated, Fold-Down Door Mirrors, Antitheft Control Unit, Switch On Console (C.M.), Compressor Relay Coil, Symbols (Switches/Buttons), I.C.S. System, Sound System Controls on Steering Wheel
67.5Control Panel, Control Lighting, Headlights and Headlight Position Sensor (Gas Discharge Headlights), I.C.S. System
710Front Current Socket (Cigar Lighter), I.C.S. System
810Direction Indicators and Hazard Warning Lights, Right Side Lights
95Control Lighting, Brake Lights Switch, IGE Control Unit, ABS
105CAE Control Unit, Electronic Automatic Gearbox (Control Unit, Sensors and Gearshift Lever)
1115IGE Control Unit, Headlight Spot
1220Headlamp Washer
1310Sun Roof, ABI Control Unit, Electronic Automatic Gearbox, Reversing Lights (only Versions with Manual Gearbox)
1425Windscreen Wash/Wiper
1510IGE Control Unit, Rear Light Units
165Alfa Romeo Code System, Electronic Injection System, Engine Cooling Control Unit, Compressor Relay, Electronic Automatic Gearbox, Fuel Pump Relay Coil (Engine Bay Box)
1710IGE Control Unit, Left Side Lights
185Instrument Panel, I.C.S. System, Preparation for Mobile Phone, EOBD System (Diagnostic Socket), Navigator
195Climate Control System Control Unit
205Alfa Romeo Code System- Injection (Petrol)
CSpare fuses
Relay
AIgnition Discharge
BHeadlamp Washer Intermittent

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Engine Compartment Fuse Box Diagram

The fuses and relays in the engine bay are housed:

  • In a box set next to the left side panel;
  • On a bracket set behind the left headlight.

To gain access to the box, remove the cover (A), releasing it from the retaining clips.

Engine Compartment Fuse Box Location

Engine Compartment Fuse Box Diagram

AFunction
150JTD: Glow Plugs
60JTD: Glow Plugs
240ABS
320Ignition Switch
30Starter Motor
440ABS
510CAE Ignition Lock
20Electronic Automatic Gearbox (3.0 V6 24V Sportronic Version)
630Engine Cooling Fan (Low Speed)
40Engine Cooling Fan (Low Speed)
760Engine Cooling Fan (High Speed)
830Climate Control Fan
915Electronic Automatic Gearbox - Sportronic Versions (Control Unit, Sensors and Gearshift Lever)
1015Horns
1115Electronic Injection Control Unit, Various Auxiliary Services I.E., Diesel Filter (JTD)
1415Right Main Beam Headlamp
1515Left Main Beam Headlamp, Headlamp Alignment
16- -
1710Electronic Injection Control Unit
187.5Engine Control Unit, I.E. Services, CAE
197.5Conditioner Compressor
2030JTD: Diesel Filter Heating
2115Fuel Pump
2220Electronic Injection Control Unit
2320JTD: Additional Heater
24- -
3015Front Fog Lights
Relay
R2High Beam
R3Horn
R5Compressor
R6Radiator Fan 1st Speed
R7Radiator Fan 2st Speed
R8Climate Control System
R9Fuel Injection Main
R10Fuel Pump
R14Fog Lamp
R17CAE
R19Heated Diesel Filter
R20Starter Inhibitor
Additional Relays (JTD)

To gain access to relays on the bracket set behind the left headlight, remove the cover (A) after turning the fastening pins (B).

Additional Relays

  • Brown Relay: Additional Heater;
  • Black Relay: Engine Cooling Radiator (High Speed).

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Luggage Compartment Fuse Box Diagram

Fuses and relays are housed in the right-hand side of the boot are housed in a box, in the recess closed by cover (A). To open the cover turn the knob (B).

Luggage Compartment Fuse Box Location

Luggage Compartment Fuse Box Diagram

AFunction
5425HIFI Amplifier
5520Sun-Roof
5620Driver's (LH) Side Front Window
5710Driver's (LH) Heated Seat
58- -
597.5Mirror Demist
6020Passenger (RH) Side Front Window
20Rear Current Socket
6120Left Rear Electric Window
6220Right Rear Electric Window
6320Central Locking, Boot Release
6430Heated Rear Window
6510JTD: Additional Heater
6610Anti-Theft Device and Light Blinker, Diretction Indicators, Trailer Presetting
6710Passenger (RH) Heated Seat
6815Windscreen Demisting
20Passenger (RH) Side Front Window
6920Rear Current Socket
15Windscreen Heating
7730Driver's (LH) Seat Movement
7810Interior Lights, Rain Sensor, Mirror Adjustment, Seat Warming Control Light, Sun Vision Lights, Alarm System Control Unit, Electrochromic Driving Mirror, Parking Sensors Control Unit, Remote Control Receiver
7930Passenger (RH) Seat Movement
80- -
Relay
R21Sun Roof, Rear Socket
R22Windscreen and Mirror Demisting
R23Heated Rear Window
R24Ignition Discharge
R25Climate Control System Control Unit
R26Lights Blinker
Maxi-Fuses

Maxi-fuses

AFunction
470CPL
570CVB
6-
7150CVM

 

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